Clock Design & Manufacturing Projects
The most fulfilling aspect of being a clockmaker is being capable of actually designing and manufacturing a clock! After working on thousands of mass-produced factory and hand-made clocks over the past decades I encountered many superior designs that were simple and efficient in operation, and I have incorporated many of these innovations in my own clocks. Below are the clocks that I designed and manufactured while repairing and restoring your treasures. I made every screw, wheel, or part, with the exception of the cables or mainsprings. Each clock competed Nationally at one of the National Association of Watch and Clock Collectors (NAWCC) Annual Conventions, and each was fortunate enough to walk away a winner!
This 8-day long case clock incorporates a sweep-seconds hand as well as a calendar function. I designed and made the movement, hands, and dial, but the case was made by a Menonite wood worker to my specifications. The dial was painted by a professional dial restorer in Columbia,SC in accordance with my “SC Lowcountry “ theme. It competed during the 2010 NAWCC National Convention and placed 3rd in the “Metal Multiple Train” category.
This is an 8-day time only “skeleton” clock. It is powered by a mainspring and has a recoil escapement. It competed during the 2017 NAWCC National Convention and placed 3rd in the “Metal Single Train” category.
This is an 8-day, triple-fusee, mainspring driven, musical or quarterly chiming clock movement with maintaining power (secondary power is applied to keep the clock running normally during re-winding). It also incorporates a center hand calendar function. It can be switched between quarterly chiming a Westminster or Whittington tune and an hourly song playing the Marines Hymn. Both are sounded by a music drum on nested bells. After chiming or playing the Hymn, the clock strikes the hours on a cathedral coiled gong. The hands are controlled by a “daisywheel” motion works — an obscure design that doesn’t actually use toothed wheels to operate the hands. This clock placed First in several categories during the 2018 National Convention competition, during which there were numerous international entries. The Italian clockmaker from Naples travelled a long way just to go home in 2nd place!
This is another example of a skeleton clock that I designed and made using very large wheels. It is also a mainspring and fusee driven 8-day clock that has maintaining power and a “passing bell “ strike on the hours. The clock will strike the bell one time on each hour. The great wheel on this clock has 270 teeth — the difficult part of making this is that the distance from center for each tooth must be within thousands of an inch to mate properly with the next wheels teeth. I always wanted to make a great wheel clock because of the challenge. Making skeleton clocks is more difficult in itself because every existing flaw is visible to the discerning eye — not to mention they are prettier to look at than a wood-cased clock! This clock came in First Place during the 2019 National Convention competition in the Metal Train Experimental Class. It placed Second in the Metal Single Train category. In the Experimental category you have to not only make the entire movement, but you have to design it as well. In the other categories competitors make the entire clock, but they can make them following already published designs (blueprints).
These are my three “Christmas Clocks.” Two I made for my daughters and the third was for my shop. They are 8-day spring driven movements that use a “floating balance” mechanism instead of a conventional pendulum. Each has a differently themed dial and has a different type wood case. I designed and made the simple movements, but used a commercial balance mechanism instead of a pendulum. These were not entered in any competition.